Automatic monoblock fill cap plug systems are
typically small footprint platforms designed to handle small or
inherently unstable containers that cannot be practically filled and
closed on intermittent straight line packaging systems. Small precise
fills, and vertical placement of very small plugs and or closures, as
well as precise application torque is accomplished on this
platform.using specific bottle handling changeparts like the timing screw and starwheels shown below.
These platforms are also typically installed in clean room environments
where space is at a premium.
Other monoblock systems can be large special function
platforms for larger containers with unstable handling characteristics
or with specific controlled atmosphere requirements. An example of this
is laminar flow, hepa filtered enclosures built to isolate containers
filled with high purity products.
Standard
Features:
-Small systems designed to reliably fill, plug and cap
up to 30 CPM.
-Completely integrated system on a unitized rigid tubular 304 stainless
frame.
-Safety interlocked plexiglass enclosure with stainless framed guard
doors.
-Cam indexing star wheel for proven accurate and low maintenance
container positioning
-Integrated Servo Peristaltic pump dispensing system for high accuracy
and drip free liquid filling operation.
-Integrated plugging station with simple push through seating and
independent vibratory sorting system.
-Integrated pick and place capping system with pneumatically operated
chuck and independent vibratory sorter.-
-Cap torque adjustable by spring loaded positive release clutch; no
tools required.
-Non-scuff chucks for gentle, positive grip
-Easy changeover modular change parts for both container and closure
handling
-All motions pneumatic driven and PLC controlled.
-Complete sensor suite verifies presence of all containers, plugs and
caps at each working station and verifies successful completion of each
mechanical event via upstream and downstream handshakes.
Other
Features and Options:
Custom Sorting Equipment
Plugs and fitments require
very specific sorting systems with customized tooling. We provide only
the most reliable and proven systems in the packaging industry.
Other Available Options:
Inline Filling Systems has over a
decade of applications and engineering experience. We can provide custom
engineered solutions on every capping platform we manufacture.
Hazardous
Location Controls Electrical systems for capping solvents & volatile liquids.