FTGSEMI4 UG Semiautomatic

What does this machine do?

It is a single-head overflow filler that uses an air diaphragm pump to provide semi-automatic operation. The fill is controlled by air switches and the pump is regulated by the supplied controls. Hands are required only for handling the containers.

The system provides consistent fill volume without complete operator attention. It is the lower-cost choice filling machine with an option to fully automate in the future, but is limited on number of filling heads. Only a small footprint (floor space) required.

Machine Features

  • Filler is 304 stainless steel tubular frame with NEMA 4X enclosures for full wash-down capability
  • Filler frame top mounted supply tank with float switch control to maintain fill head pressure
  • Constructed of stainless steel and stainless shrouded aluminum components where required for complete washdown capability
  • Footswitch controlled to free operator’s hands for bottle handling tasks
  • Pneumatic operated nozzles (nozzles for sanitary applications quoted separately)
  • Nozzle timing protocol is PLC controlled for high accuracy fills
  • Automatic drip tray and supply regulation
  • Precision manual bottle height adjustment
  • Automatic drain and clean cycle
  • Batch bottle counter
  • Control panel uses a 40 character two line digital display with multiple product profile menu

What does it cost?

Our complete filling lines are custom designed to meet the specific features of your application and production needs. Contact our sales team today to get an accurate estimate for your project.

What parts do you need?

Valve selections

Valves are offered for food grade, chemical, and bottom-up-fill applications. Your applications engineer will recommend the best pump for your range of product.

    Ball Valve

    Available in a variety of chemical resistant materials.

    Diaphragm Valve

    Used for very precise fill volumes for chemical applications

    Internal Shutoff Valve

    Used for sanitary and bottom-up-fill applications

Nozzle Types

Nozzle tips are available in a wide selection of design, sizes and construction materials based on the specific application. Those shown below are only a small sample of our designs. Your applications engineer will recommend the best nozzle for your range of products.

    External Shutoff Nozzle

    Internal Shutoff Nozzle

    Showerhead Nozzle

    Swaged Internal Nozzle

Tank Options

Inline Filling Systems has designed and manufactured many standard and specialty tanks ideally suited to your specific application.

    Sanitary Stainless

    For a wide range of FDA and USDA regulated products

    PChem Duty Polypropelene

    For a wide range of industrial chemical applications

    Hot WaterJacketed

    Closed-Loop, self-contained systems for hot fill applications

Machine Specifications

Exclusive Feautre
Bottom Up Fill Capability: This filler comes standard with a diving nozzle rack that can lower the nozzle to the bottom of the container when the fill cycle starts. By filling with the nozzle at or underneath the liquid, foam generation on difficult products is virtually eliminated
Exclusive Feature
UPGRADEABLE: Filler can be upgraded to fully automatic operation at any time in the future with no service call required!
Utilities
Air: 7cfm @ 80psi Electrics: 110V 1p 50/60 Hz
Other electrics available on request at additional cost