Automatic Capping Machines - Inline Filling Systems

Automatic Inline Capper

What does this machine do?

The fully automatic inline capping machine applies caps to a container by stripping them out of a chute in the path of the moving container and placing them over the mouth of the container.

The container is gripped by two belts moving at the same speed of the conveyor in order to stabilize the container. Two opposing and pulsating cap tightening belts then torque the threaded caps onto the containers as they pass through on the moving conveyor. Capping speeds of nominally 200 containers per minute are attainable on this machine depending on cap size and container configuration.

The capper will handle a range of cap sizes up to 120mm diameter and container size range of (height) 1-1/2″ to 15″ and (width) 1/2″ to 7″ in plastic, metal, or glass.

Machine Features

  • Capping speed: up to 200 cpm depending on cap size and container configuration.
  • Cap size range: up to 120 mm including child resistant caps.
  • Container size range: (height) 1-1/2″ to 15″ (width) 1/2″ to 7″ in plastic, metal, or glass.
  • Stainless Steel frame & panels for cleanliness and durability.
  • Mounts over existing conveyor system and includes casters and leveling pads.
  • Control panel visually displays operating parameters and messages in 40 characters for concise operator feedback.
  • Power bottle height adjustment.
  • Pneumatic cap torque control for accuracy and reduction of scuffed caps.
  • On Demand Operation: Capper only operates when containers enter the capping zone.
  • Cap Chute Full sensor: Sorters suspend operation when cap chute is full.

What does it cost?

Our complete filling lines are custom designed to meet the specific features of your application and production needs. Contact our sales team today to get an accurate estimate for your project.

What parts do you need?

Pump Types

    fof manual semiauto - Inline Filling Systems

    FOF Manual Semiauto

    This dual-head overflow filler typically uses an air diaphragm pump to provide semi-automatic operation. Fill is controlled by air switches and pump is regulated by the supplied controls.
    fofbt4 benchtop semiauto - Inline Filling Systems

    FOFBT4 Benchtop Semiauto

    A four head overflow filler typically uses an air diaphragm pump to provide semi-automatic operation. Fill is controlled by air switches and pump is regulated by the supplied controls.
    fofnt72 automatic high performance - Inline Filling Systems

    FOFNT72 Automatic High Performance

    This is the best-in-class large frame base machine used for larger bottle sizes, such as F-style gallons and greater, or for up to 16 heads on smaller bottles for very high speed production rates of up to 200 cpm.
    fofnt48 automatic high performance - Inline Filling Systems

    FOFNT48 Automatic High Performance

    This top-of-the-line medium frame base machine is used for medium to larger size bottles with higher output required on large fill sizes. It also allows for ability to expand capacity in the future for small bottle operations.
    fofsemi bt semiauto - Inline Filling Systems

    FOFSEMI BT Semiauto

    A four head overflow filler with pneumatic hand operated filling controls fills a wide range of viscosities, from water to medium viscosity oils and soaps. Overflow configuration is particularly adept in handling very foamy products.
    fofsemi nt semiauto - Inline Filling Systems

    FOFSEMI NT Semiauto

    The FOFSEMI NT is constructed of tubular stainless steel and SS shrouded aluminum components for washdown capability. It’s footswitch operated to free operator’s hands for managing containers. Upgradeable to a fully automatic filling machine at any time without the need of a service call.

Title

    fof manual semiauto - Inline Filling Systems

    FOF Manual Semiauto

    This dual-head overflow filler typically uses an air diaphragm pump to provide semi-automatic operation. Fill is controlled by air switches and pump is regulated by the supplied controls.
    fofbt4 benchtop semiauto - Inline Filling Systems

    FOFBT4 Benchtop Semiauto

    A four head overflow filler typically uses an air diaphragm pump to provide semi-automatic operation. Fill is controlled by air switches and pump is regulated by the supplied controls.
    fofnt72 automatic high performance - Inline Filling Systems

    FOFNT72 Automatic High Performance

    This is the best-in-class large frame base machine used for larger bottle sizes, such as F-style gallons and greater, or for up to 16 heads on smaller bottles for very high speed production rates of up to 200 cpm.
    fofnt48 automatic high performance - Inline Filling Systems

    FOFNT48 Automatic High Performance

    This top-of-the-line medium frame base machine is used for medium to larger size bottles with higher output required on large fill sizes. It also allows for ability to expand capacity in the future for small bottle operations.
    fofsemi bt semiauto - Inline Filling Systems

    FOFSEMI BT Semiauto

    A four head overflow filler with pneumatic hand operated filling controls fills a wide range of viscosities, from water to medium viscosity oils and soaps. Overflow configuration is particularly adept in handling very foamy products.
    fofsemi nt semiauto - Inline Filling Systems

    FOFSEMI NT Semiauto

    The FOFSEMI NT is constructed of tubular stainless steel and SS shrouded aluminum components for washdown capability. It’s footswitch operated to free operator’s hands for managing containers. Upgradeable to a fully automatic filling machine at any time without the need of a service call.

Machine Specifications

Space Requirements
Dimensions: 30″ W base footprint (51″ W with centrifugal cap chute) x 51″ D x 77″ H
Width dimensions will change depending on cap sorting system
Utilities
3 cfm @ 80psi Electrics: 110V 1p to 220 2p 50/60 Hz
(Other electrics available on request at additional cost)
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